Ceramic Filter

Product Introduction: A vacuum dewatering filter relying on microporous ceramic
Filtering Area: 1～150m²
Product Improvement: Microporous ceramic as filtering medium saves cost by 90%

CONSULT
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Advantages

High vacuum degree (vacuum degree -0.09~-0.098MPa), low moisture of cake
High filtration precision, solid content of filtrate<50ppm, which can be recycle used in the system.
Energy saving up to 90%, low energy consumption, low running cost
Filter cake cleaning system is installed
PLC and computer integrate with automatic valve control; high degree of automation and low labor intensity
Compact structure; small area taken; convenient maintenance
Advanced drainage system ensures application in any running conditions

Work Principle

Ceramic Filter

Pulp absorbing area: filter plate immersed in the pulp while in operation produces a surface absorption of filter cake, with the action of capillarity and integrated with vacuum pressure. Filtrate enters distributing valve and drainage tank through filter plate.

Spraying zone: filter cake receive spray washing after discharged from the slime hopper

Drying zone: continuous dewatering for filter cake is conducted with the action of high vacuum force.

Discharging zone: scraper will automatically discharge materials once entering the vacuum-free condition

Back Flushing: Service water or filtrate enters the ceramic plate through distributing valve and cleaning the blocked manhole. Cleaning with ultrasonic and low density acid after ceramic plate is used for one period to maintain the efficient service life of ceramic plate.

Product Structure

Ceramic Filter

Ceramic filter is mainly composed of roller system, stirring system, feeding& discharge system, vacuum system, filtrate discharge system, scraping system, washing system, combined cleaning (ultrasonic cleaning, automatic mixing acid cleaning) system, automatic control system, tank body and frames.

It can be widely used in concentrate and tailings dewatering of mining non-ferrous metals, rare metals, ferrous metal, and nonmetals. Dewatering of oxide, electrolytic slag, leaching residue, slag in chemical industry, sewage and mud disposal engineering and so on. The particle size of the materials can be realized from -200 to -450 meshes.

Ore Types	Particle Diameter Distribution	Feeding Concentration	Capacity kg.(m2h)-1	Water Content of Filter Cake%
Gold concentrate	-200～-325 mesh	50～60	900～1500	6.5～11.5
Gold tailings	-200～-400 mesh	45～60	400～600	13～16
Copper concentrate	-200～-325 mesh	45～60	600～900	6.5～12
Iron concentrate	-200～-325 mesh	40～60	850～1500	6～10
Zinc concentrate	-200～-325 mesh	50～60	750～900	6.5～12
Lead concentrate	-200～-400 mesh	50～65	650～800	10～12
Bauxite	-200～-325 mesh	50 ～60	350～450	10.5～12
Lead and zinc tailings	-200～-325 mesh	50～65	350～550	12～16
Cyanide residue	-325～-450 mesh	50～60	350～550	21～24
Sulfur concentrate	-200 mesh 80%	50～65	350～790	8～12
Nickel concentrate	-200～-325 mesh	55～60	300～600	10～12
Coal concentrate	-200 mesh 80%	50～65	550～930	18～20
Zinc oxide	-200 mesh 75%	55 ～65	620～1200	8～12
Fluorite powder	-200 mesh 60%	55～65	750～900	8～12

Technical Parameters

Model	Filter Area (m2)	Number of Filter Disc (Circle)	Number of Filter Plate (Piece)	Tank Volume (m3)	Installed Power (kW)	Operation Power (kW)	Main Frame (LXWXH) (m)
TC-1	1	1	12	0.21	3.5	2.0	1.6X1.4X1.5
TC-4	4	2	24	1.0	7.0	3.0	2.4X2.5X2.1
TC-6	6	2	24	1.2	7.0	6.0	2.4X2.9X2.5
TC-9	9	3	36	1.7	9.0	7.0	2.7X2.9X2.5
TC-12	12	4	48	2.2	11.0	7.5	3.0X2.9X2.5
TC-15	15	5	60	2.7	11.5	8.0	3.3X3.0X2.5
TC-21	21	7	84	4.0	13.5	9.0	4.6X3.0X2.6
TC-24	24	8	96	4.5	16.5	10.5	4.9X3.0X2.6
TC-27	27	9	108	5.0	17.0	11.0	5.2X3.0X2.6
TC-30	30	10	120	5.5	17.5	11.5	5.5 X 3.0 X 2.6
TC-36	36	12	144	7.0	23.0	16.0	6.6X3.0X2.6
TC-45	45	15	180	8.5	25.0	19.0	7.5X3.0X2.6
TC-60	60	15	180	12.5	33.0	22.0	7.5X3.3X3.0
TC-80	80	20	240	16.2	40.0	24.0	9.0X3.3X3.0
TC-102	102	17	204	18.5	53.0	35.0	8.8X3.6X3.3
TC-120	120	20	240	20	60.0	40.0	9.7X 3.6X 3.3
TC-150	150	25	300	24	75.0	47.0	11.2X3.6X3.3